Digital Process and Manufacturing - Process Trial
The traditional manufacturing product development methods are facing tremendous challenges in today's rapidly changing market and globalized collaborative manufacturing! How to shorten the R&D time of product R&D design, decision-making, engineering review, iterative calculation, physical prototyping and other processes to ensure that the understanding of product design across departments and regions of integrated customers/partners/relevant departments can be accurately transmitted, while ensuring the coordination of product functionality with manufacturability, serviceability and maintainability has become a common problem facing the manufacturing industry.
Process prototyping solutions make up for the shortcomings of traditional CAD digital prototypes. Combined with the specific needs of product design and manufacturing processes, digital virtual prototypes will have more realistic physical function characteristics, bringing them one step closer to real physical prototypes. Product process trial production is carried out in a virtual reality environment, including the design, assembly operation and planning of various products, testing and evaluation of product assembly quality, and the design of appropriate assembly methods. Hysim and Far Technologies "DPM Process Trial Production Solution" are designed to meet this demand. It consists of virtual assembly simulation system software IC.IDO and VR systems for assembly characteristics, VR systems include cave, CADWALL, VR helmets, etc.
Application of IC.IDO to achieve the functional characteristics of process trial production solutions
Research on the assemblability of key components and optimization of assembly paths
l In the use of interactive operation and real-time dynamic interference inspection, the assemblability of key components such as small spaces is quickly verified, the assembly path is optimized, and the assembly time is saved.
l Mixed reality (MR), which can establish the correspondence between the physical tools and the virtual environment, and actually feel the assembly space, angle, etc.
Layout, Analysis, Inspection and Evaluation of Flexible Cable Lines
1.Flexible design of real-time cables
2.Parameter design and wiring scheme for flexible cables and pipelines that can be used to guide production
3.Interference inspection of flexible and elastic components
4.Evaluation and wiring of cable lines, etc.
Efficacy analysis and evaluation of human-computer interaction
1.Can involve aspects such as product maneuverability, visibility, accessibility, comfort, safety, etc.
2.Accessibility analysis of assembly space can be performed from an engineering and manufacturing perspective, taking into account the accessibility of human body bonding tools
3.Convenient customization of mannequins
4.Full-body motion capture
5.Intelligent and convenient operation ability
Other Review and Verification Functions
1.Comprehensive coordination and review in a virtual reality environment
2.Quickly complete multi-program selection, variant design, multi-product configuration display, evaluation and decision-making
3.Digital production line layout and process simulation in virtual reality environment
4.Comprehensive review of CAE results
Benefits of process prototyping solutions
1.Reduce the number of ECRs (Engineering Change Requests)
2.Improve overall engineering/operational quality
3.Reduce post-cost changes through virtual pre-simulation of digital manufacturing logistics and sequences
4.Improve the credibility of the virtual prototype review
5.Reduce the number of physical prototypes by at least 60%